Transcript title

Manufacturing Processes I

Credits

4

Grading mode

Standard letter grades

Total contact hours

80

Lecture hours

20

Lab hours

60

Course Description

Introduces students to the fundamentals of manual machining, emphasizing safe operational practices and precision in manufacturing to blueprint specifications. Covers basic part layout, use of hand tools, drill press, bandsaw, manual milling, and lathe processes. Includes reading and interpreting blueprints and the application of precision and semi-precision measuring instruments.

Course learning outcomes

1. Demonstrate safe practices while using the MATC Machining Lab.
2. Demonstrate basic manual machining processes, setups, and strategies to machine various materials at industry standard feeds and speeds.
3. Use measuring tools such as micrometers, calipers, and tape measures to obtain accurate measurements.
4. Fabricate a project to blueprint specifications using layout tools, drill press, bandsaw, and hand tools.
5. Perform basic manual milling machine operations including face milling, end milling, and drilling to blueprint specifications.
6. Perform basic lathe operations of drilling, facing, turning, and grooving to blueprint specifications.
7. Apply principles of sustainable manufacturing, emphasizing material efficiency and waste management.

Content outline

1. Personal Safety and Ergonomics: individual safety measures and ergonomic practices
2. Protective Gear: protective equipment for various manufacturing processes
3. Workplace Safety
4. Grinding Tools: safety and operational procedures 
5. Lathes and Milling
6. Drill Press and Band Saw
7. Basic Part Layout
8. Fundamental concepts and skills in manual machining 
9. Micrometers and tape measures: correct usage and reading techniques.
10. Sustainable Practices in Manufacturing

Required materials

This class requires the purchase of safety equipment, reference books, measurement equipment, and tools.